The 2.5liter/150cu engine was used in the following vehicles:
Note the TBI was made by Renix and used mid '86 to 08/'90
Jeep Comanche!
89 Jeep Comanche original owner. In 1989 they had a recall so to speak, they didn't put catalytic converters on their Jeep Comanche's. Included was a new in the box, genuine Mopar catalytic converter. It has sat unused on the garage floor for years. The truck was posted on craigslist. Click here to see the ad as it was. Original shocks in the back from 20 years ago. You can guess what 20 year old shocks do...pretty much nothing! So every big dip in the road causes a series of 5 bounces. So I was looking into what shocks will fit at the wrecking yard. I will also get a set of add-a-leafs, a little more weight in the back can't hurt traction. The front shocks have been changed at some point, this will focus on the rear shock's for now.
Here is a list of trucks that share the same rear shocks.
92-99 2wd Suburban
73-86 2wd Suburban
85-04 Safari/Astro 2wd van
90-04 Safari/Astro AWD van
70-95 fullsize chev/gmc van
80-96 ford f100/f150 2wd pu
82-94 dodge ram 50 4wd pu
83-89 dodge raider w/leafs
65-77 ford f250 4wd
69-91 2wd blazer/jimmy
69-87 2wd chev/gmc pu
85-95 toyota motorhome w/dually
87-95 nissan pathfinder 2wd/4wd
83-06 ford ranger 2wd
83-90 ford broncoII 4wd
86-96 dodge dakota 2wd
shock specs:
extended:22.58"
Collapsed:13.78"
Travel: 8.85"
type:loop to loop
Jeep Comanche instrument cluster interchange
instrument cluster from 87-90
If you're having issues with the idiots lights, now's a great time to upgrade to the full cluster. You just need a cluster from any 87-90 MJ-comanche/XJ-cherokee (87-90 are direct swap, 86 and eariler will also work if you adapt the speedo cable parts behind the cluster) and then swap out the temp and oil pressure switches for sending units. Be very careful when removing the oil pressure parts, as they have been know to snap off on occasion. Apply lubricant liberally leading up to the swap.
Relay Wiring Diagram
A relay is typically used to control a
component that draws high amperage. The relay allows full power to the component without
needing a switch that can carry the amps. The switch only controls the relay. The relay
then provides a direct connection to the battery. It should be noted that either the
power(86) or ground(85) in the relay control circuit can be switched. In the case of a
horn, the horn button would be used to switch the ground lead(85) and power(86)
would be provided directly from the fuse box.
This is a typical wiring diagram for
a standard relay installed for
headlights, horn, fuel pump, electric fan, etc. If the relay has a
5th terminal, it is not used.

Comanche Stock Specs
Stock specs, everything in order.
Common Design
All MJs were built as a full unibody design with the body and frame rails tied/welded together as one piece and cannot be removed, however, the rear is a fully boxed frame with the bed bolted to it, making the bed removable. All MJs have solid axles front and rear. The suspension consists of coils for the front and leaf springs for the rear. All MJs came with disc brakes in the front and drums in the rear.
Also, all MJ's through all years are equipped with a height sensing proportioning valve that is used to change the bias of the brakes if the bed had a load in it.
For those curious to the differences in Cherokee's and Comanche's:
The taillight lenses are different from a Cherokee's, the wheel flares are the same (as a 2dr Cherokee), the front doors off of 4-door XJ's (84-92 at least) are swappable, hoods are swappable from 84-92 models Cherokee's (Cherokee's above 92 used spring-loaded hinges), and all mechanical/electronic parts forward of the firewall ARE identical.
Body
The body comes only in standard cab model with a rear double-top hatch tailgate. Comes in longbed or shortbeds two-tone versions. Long bed versions come with a larger gas tank than the short bed and is located front of the axle. Short bed version was not avaiable in 1986.
Interior: door panels are removable as stock. Bench seats and bucket seats DO NOT have the same mounting brackets as XJ seats, but are fairly easy to make fit. gauge cluster is removed by 4 screws. gauge cluster during 86' have mechanical-powered gauges. On 87-90 gauges, The speedometer uses a cable, but all gauges 91-92 use a computer cable.
Wheelbase:
short bed 2wd=113.1 4wd=112.9 (18 gal tank)
long bed 2wd=119.6 4wd=119.4 (16 gal [longbed, opt shortbed] 23.5 gal [opt longbed; standard from 1989])
Engines
2.5L I4 TBI (fuel injected) - 117 hp @ 5000 rpm, 135 ftlb @ 3500 rpm - used in 86 and updated in 87-90 to 121hp (2.5L became MPI in 91 and was rated for 130hp @ 5250 and 149 ftlb @ 3250) ---
Fuel Miser package was available, lowering the HP
to 100hp and included a 4 speed manual trans, no tail gate, undercoating, and 3.31 axle gears. the 4x4 Miser got the same treatment as well as no spare tire or brackets.
GM 2.8L V6 - 115 hp @ 4800 rpm, 145 ft lb @ 2400 rpm - used only in 86
Italian VM 2.8L Turbo Diesel - 140 hp, 236 ft lb torque - used in overseas MJs
2.1L 4 cylinder Turbo Diesel - 85 hp, 132 ft lb torque.
4.0L I6 EFI "Power Tech" - 177 hp @ 4750 rpm, 220 ft lb @ 4000 rpm - used 87-90
4.0L I6 MPI "Power Tech HO" (High Output) - 190 hp @ 4750 rpm, 220 ft lb @ 4,000 rpm - used in 91-92
Transmissions
Manual Transmissions
AX4 - 4 speed manual - manufactured by Aisin - used 86-92 with 2.5L I4 and 2.8L V6 engines and 2.8L turbo-diesels
T4 & T5 - 4 & 5 speed manual - manufactured by Borg Warner - used only in 86 with 2.5L I4 and 2.8L V6 engines
BA10/5 - 5 speed manual - manufactured by Peugeot - used only up to 89
AX5 - 5 speed manual - manufactured by Aisin - used with 2.8L V6 and 87+ with 2.5L I4
AX15 - 5 speed manual - manufactured by Aisin - used with 4.0L I6 engines
Automatic Transmissions
Torqueflight 904 - 3 speed automatic - used only in 86 with 2.8L V6 and 2.5L I4 engines and 2.8L turbo-diesels
AW4 - 4 speed automatic, electronically controlled - manufactured by Aisin - used from 87-92 (87-92 models include a Power/Comfort button that adjusts the shift points, also known as a towing package; all transmissions came with the towing package and came with a transmission cooler; 88+ models used Power/Comfort switch for off-roading)
Pete M implied information about this that might override anything written above, where his information is correct. It was too hard for me to take his info and add it in, atleast for now...
The "Metric Tonne" or "Big Ton" or "payload package" was designed for hauling, was only available on longbeds, and consisted of an AMC-20 rear axle in 86, Dana 44 rear axle in 87-92, heavier duty springs front and rear, tougher shocks, the larger tires, fullsize spare and 15x7 wheels. In the AMC-20, the only gear ratio was 4.10, Dana 44s got stuck with the standard ratio available with the specified drivetrain combo (3.08 for 4.0l/manual, 3.54 for 4.0l/autos, and 4.09 for 2.5l/manuals).
Transfer Cases
The transfer cases used are all chain driven with aluminum housings. NP stands for "New Process" which is the brand, if you will.
NP207 - "Command-Trac" part-time only - 2.61:1 ratio low range - used 86
NP231 - "Command-Trac" part-time only - 2.72:1 ratio low range - shift pattern 2H - 4H - N - 4L - used 87-92
NP228 - "Select-Trac" part-time OR full-time - 2.6:1 ratio low range - used 86
NP242 - "Selec-Trac" part-time OR full-time - 2.72:1 ratio low range - shift pattern 2wd - 4part-time - 4full-time - N - 4LO - used 87-92
Driveshafts
Front Driveshaft - On 86-87 MJs (NP207 t-case) the front shaft is a "GKN" style shaft. On 87-92 MJs (NP231/242 t-case) the front is a "double cardan" two-piece driveshaft with a CV joint at the transfer case end.
Rear Driveshaft - The rear is a one-piece shaft with standard u-joints at both ends. The slip yoke is located on the output shaft of the transfer case. On 86-92 models, the yoke slides in and out of the transfer case and is lubricated by the ATF fluid internally.
This information might override what's written on the rear-driveshaft, but has no method of being added in as 'stock'
Actually, there were 2 different styles of rear shaft offered, though I have yet to determine a logical pattern behind which MJ got which. The other one was a 2-piece design, but not the usual 2-piece you're thinking of where one side slips on the other. The MJ 2-piece had a large outer tube on the transmission side and a smaller tube on the axle side. They are fused together with a thick rubber isolator designed to reduce vibrations.
Axles
Front Axles
Dana 30 high pinion - reverse cut - 27 spline, 1.16" diameter shafts, 7.13" ring gear - used 86-92 (all axles are vacuum disconnect, and have 5-260x u-joints)
Rear Axles
AMC-20 - 29 Spline, one piece axle shafts, 8.875" Ring Gear; Metric Tonne axle in 86.
Dana 35 non c-clip - 27 spline, 1.18" diameter shafts, 7.58" ring gear, 2.62" axle tube - used 86-89
Dana 35 c-clip - 27 spline, 1.18" diameter shafts, 7.58" ring gear, 2.62"axle tube - used 89-92
Dana 44 non c-clip - 30 spline, 1.31" diameter shafts, 8.5" ring gear, 2.75" axle tube - used 87-89 on some(not all) MJs equipped with towing package.
(note for D44's: All MJ's equipped with the stock D44 come with the Metric Ton Package)
All rear axles are made of a spring under axle design.
Gearing
3.07 - used with 4.0L engine / manual transmission
3.31 - used with 2.5L Fuel Miser option
3.55 - used with 4.0L engine / automatic transmission
4.10 - used with 2.5L engine usually
4.56 - rare but can be found on some older (~ 89 ~) models with 2.5L engine and auto transmission
NOTE:
Cooling Systems
Open style - any normal cooling system used today. Opposite of closed style described below.
Closed style - has no radiator cap and utilizes a pressure bottle. This style cooling system was used in 87-90 MJs.
Airbags
No airbags during Comanche timeline.
Trim Levels
86 - Custom, X, XLS
87 - Base, Pioneer, Chief, Laredo, SporTruck
88 - Base, Pioneer, Chief, Laredo, Eliminator, SporTruck
89 - Base, Pioneer, Chief, Laredo, Eliminator, SporTruck
90 - Base, Pioneer, Chief, Laredo, Eliminator, SporTruck
91 - Base, Laredo, Eliminator, SporTruck
92 - Base, Laredo, Eliminator, SporTruck
Production Numbers
MJ (4x4 only)
SWB/LWB
1986 23,251/xxxxx
1987 6,199/6,685
1988 6,895/9,167
1989 5,354/5,021
1990 3,283/2,129
1991 5,188 (TOTAL)
1992 3,142 (TOTAL)
Jeep - Vehicle Bolt Pattern Reference
Find your vehicles Bolt Pattern and Offset. This
will help you in determining offset and bolt patterns of your Jeep.
Column ET =
OFFSET Go to:
Vehicle Bolt Pattern Reference
H
= High Positive or FWD (Front Wheel Drive) typically +45,40,35 offsets
M
= Medium Offset or RWD (Rear Wheel Drive) Typically +20 offset
L
= Low Offset or RWD (Rear Wheel Drive) Typically 0 offset
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